Electronics Contract Manufacturing
Services (ECMS)

Design, Engineering & Electronics Manufacturing

Rapid Prototyping

Green Electronic

Turnkey Manufacturing & Box Build | High-Mix Low-Volume | End To End Solutions

Prototype Pcb Assembly

In As Little As One Day

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Welcome To Trylene Inc.

Trylene is your On-Shore electronic manufacturing partner. We provide services from concept development to quick prototype development all the way to full-scale production.

Electronic Manufacturing

Industries We Serve

With our niche industry experience, we help our clients gain upper hand in a rapidly changing market environment.

Why Trylene ?

  • Customer’s Intellectual Property Protection
  • One Stop Solution for PCBA, Design & Engineering, Box Build
  • Ability: Technology, Speed, Reliability & Competitive Cost
  • Prime Focus: Quality Products, Services & Solutions
  • Advanced SMT Line from world’s leading brands
  • Firm Adherence to Customer's AVL (Approved Vendor List)
  • Periodic Cost Reduction thru Alternate Part/Vendor
  • Team of Young, Dynamic, Passionate & Responsible Engineers
  • Core experience in Product Life Cycle Management
  • Command over Eco System to provide End-to-End Solutions
  • Collaborative & Flexible working environment
  • Openness, Togetherness, Team Spirit and Integrity at Highest

News / Event / Updates

VIEW ALL -
“Trylene’s expertise in high reliability downhole assemblies and willingness to provide continuous feedback during the build process has allowed us to improve the reliability and quality of our board assemblies. Trylene has been very responsive to our every-changing needs, especially early in the prototyping process. The quality and support we have received has been invaluable to our growing company.”

Project Manager

Oil & Gas Company

Electrical Engineer

Medical Technology Engineering Company
"Trylene has consistently provided us with exceptional board quality over the years. Their customer service is very responsive including quick turnaround on quotes and technical questions. We are very pleased with our relationship with Trylene."

Electronic Manufacturing

Technology, Speed and Reliability are critical to the success in the electronic industries. We are well equipped with state-of-the-art technologically advanced automated SMT manufacturing line to deliver Technology, Speed and Reliability. Our manufacturing capability covers the wide spectrum of electronic manufacturing and diverse requirements of OEMs. We are flexible in volume, assembly and processes to support today’s complexity in manufacturing. To know more about plant and equipment, please visit  INFRASTRUCTURE page.

PCB assembly and Turnkey manufacturing are the core offerings from Trylene. Our capability includes

  • Surface Mount (SMT) PCB Assembly
  • Through Hole PCB Assembly
  • Mixed or Complex SMT and Through Hole PCB Assembly
  • PBGA (Pitch Ball Grid Array), FBGA (Fine Ball Grid Array), Micro-BGA, CSP, Ultra-fine pitch QFP and QFN
  • Fine Pitch (0201 and 01005) components
  • Thick/Thin Film
  • Through Hole to SMT conversion
  • High-Mix and Low-Medium Volume
  • Conformal Coating & Epoxy Potting
  • Rapid Prototyping
  • Turnkey Manufacturing
  • Box Build/Final assembly
  • Wire and Cable Harnessing
  • Board Level or System Level Testing
  • Online Quality Control
  • Lead Free, RoHS Compliant  and Non-RoHS Process

Design & Engineering

Right design direction and detailed engineering is the key factor for the success of any new product to the market as well as re-design or re-launching of the existing product with all new features and looks.

While working with the right design, time to market and cost are the key parameters which defines the success of the product. Trylene offers end-to-end Design and Engineering services right from Concept, Detailed Engineering and Rapid Prototyping to Mass production keeping time to market and cost factors in mind. The concept generation and right design direction is the deciding factor for any product success and that’s why Trylene works with well domain experienced and leading Industrial Designers to get the things right. Trylene team works efficiently and effectively at every stage of the product design cycle to make sure seamless integration.

Ip Protection

At Trylene, we are committed to protect customer's Intellectually Property (IP) at every stage with highest degree of care. We are ready to sign NDA and MOU with customers to make sure that we are equally responsible to protect customer’s IP. We also sign NDA with all employees and with trusted partners we work during the process. We have a system in place against IP leakages and only limited access given to the right people those who only need to know and are working on the project.

Integrated Design & Engineering Services offerings...

Electronic System Design & Engineering

  • Hardware Platform Selection
  • Hardware Schematic Design
  • ECAD- PCB Design
  • Embedded Software Development
  • Rapid Prototyping
  • Signal Integrity & Measurements
  • Regulatory Compliance
  • Testing & Certification

Mechanical Design & Engineering

(Plastic & Metal Enclosures, Parts and Components)

  • Market Research & Bench-marking
  • Concept Generation
  • Concept Refinement
  • Detailed Mechanical Engineering
  • Failure Mode Effect Analysis (FMEA)
  • Design For Manufacturability and Design For Reliability (DFx)
  • Rapid Prototyping
  • Design Verification and Validation
  • Environmental and Endurance Testing Support
  • Tool Development
  • Manufacturing Support

Rapid Prototyping

Rapid prototyping is very important in terms of time to market, product design refinement, optimization and validation before entering into mass production. Rapid prototyping and small batch prototypes give chance to test, validate and realize the design. It helps in enhancing product quality and performance, eliminate any design defects. It also allows carrying out Failure Mode Effect Analysis (FMEA) and Design for Manufacturability & Design for Reliability (DFx) refinement.

Rapid Prototyping Services includes

  • Quick Turn PCB fabrication
  • Component Kit Sourcing
  • Strategic AVL & Parts Management
  • Quick Turn PCB Assembly
  • Plastic Parts Prototype by SLS, SLA, FDM, CNC and 3D printing
  • Metal Parts Fabrication
  • Product Assembly
  • FMEA and DFx Reports
  • Test Development
  • Analysis and Review Reports for Design Refinement

New Product Introduction

New Product Introduction (NPI) plays very important role in optimizing new products time to market and time to volume production. NPI bridges the gap between prototypes and regular volume production. Trylene’s technology, engineering and manufacturing expertise helps OEMs to take new products to the market cost-effectively and timely. The process refines the manufacturing process and sets optimized parameters.

We understand customer’s expectations, requirements and vision of launching new product successfully in the market. We also provide feedback to improve product quality and manufacturability. The engagement starts from early prototype phase, focuses on pilot production runs and ends at product handover to volume production.

New Product Introduction (NPI) Strategy

  • Quick Turn RFQ Management for Pilot Production
  • Prototype Report Analysis and Refinements
  • Minimum Cycle Time for Pilot Production
  • Part Selection and Obsolesce Management
  • Alternate Part Management
  • AVL Management
  • Pilot Production Component Sourcing Support
  • Defining Assembly Time and Set up Parameters
  • Test System Development

New Product Introduction

New Product Introduction (NPI) plays very important role in optimizing new products time to market and time to volume production. NPI bridges the gap between prototypes and regular volume production. Trylene’s technology, engineering and manufacturing expertise helps OEMs to take new products to the market cost-effectively and timely. The process refines the manufacturing process and sets optimized parameters.

We understand customer’s expectations, requirements and vision of launching new product successfully in the market. We also provide feedback to improve product quality and manufacturability. The engagement starts from early prototype phase, focuses on pilot production runs and ends at product handover to volume production.

New Product Introduction (NPI) Strategy

  • Quick Turn RFQ Management for Pilot Production
  • Prototype Report Analysis and Refinements
  • Minimum Cycle Time for Pilot Production
  • Part Selection and Obsolesce Management
  • Alternate Part Management
  • AVL Management
  • Pilot Production Component Sourcing Support
  • Defining Assembly Time and Set up Parameters
  • Test System Development

Value Engineering

It is essential to upgrade products and to reduce cost to remain competitive in the market. We provide Value Engineering services to enhance product features, performance, quality, looks and to reduce the BoM cost. We can get engaged in the following areas

  • BoM Analysis
  • Cost Reduction through Alternate Vendor Selection
  • Cost Reduction through Alternate Component Selection and Sourcing
  • Cost reduction through Alternate Material Selection
  • Custom Made LCDs, Capacitive Touch Panels, Cables, Parts, Components and Assembly Development
  • Strategic Component & Vendor Selection and Qualification
  • Metal enclosure to Plastic conversion to enhance Look and achieve Cost Reduction
  • Through Hole PCB to SMT PCB Conversion
  • Alternate Design/ Design Modifications
  • Component Obsolesce Resolution
  • Complete Product Revamping
  • Incorporating New Technologies
  • Sourcing of Hard to find Components

Supply Chain Management

The supply chain strategy and management have become very crucial to satisfy customers in terms of right product, at right price, on the right time and to the right place. The core driving parameters which define the success are quality, cost, delivery and service. Trylene’s capability to manage and ability to deliver as per strategy makes OEMs life easy.

Our goal is to roll out strategy which is aligned with customer’s supply chain objective and to manage it efficiently and effectively. We can contribute hugely in

  • Production Planning
  • Raw Materials Planning
  • Forecasting
  • Purchase Ordering
  • Delivery Acknowledgment
  • Delivery Planning and Traceability
  • Lead Time Reduction through Vendor Process Analysis and Vendor Managed Inventory
  • Quality Improvement through Process Refinement at Vendor’s place
  • Cost Reduction through Negotiation & Alternate Part or Vendor Development
  • Cost Reduction through Shipment Consolidation
  • Incoming Quality Check and Quality Plan
  • Inventory Management
  • Supply Chain Risk Analysis
  • Small Batch Procurement and Production for Prototypes and Pilot Run

Printed Circuit Boards

Trylene has got wide experience in dealing with Printed Circuit Boards. We identify and execute right job at right place keeping quality, cost and delivery in mind. Our proven and trusted vendor’s network helps us to get competitive advantage which keeps OEMs ahead of competition.

PCB Offerings

  • Single Layer PCB
  • Double Sided PCB
  • Multi-layer PCB
  • Rigid PCB
  • Flexible PCB (FPC)
  • Rigid Flex PCB
  • HDI

Legend Color

  • White
  • Yellow
  • Black
  • Red

Materials

  • Normal Tg FR4
  • High Tg FR4
  • Rogers
  • Getek
  • Aluminium

Surface Treatment

  • Immersion Tin
  • Immersion Gold
  • Immersion Silver
  • Lead-free HASL
  • OSP
  • Gold Flash
  • Gold Finger

Solder Mask Color

  • Green
  • Black
  • Red
  • Blue
  • White
  • Yellow

Fabrication Capability

  • Blind and Buried Vias
  • Impedance Control
  • Line and Spaces (Volume 3/3mils, Prototype 2/2mils)
  • Minimum Drill > 0.2mm

Plastic Injection Molds & Molding

It is extremely important to realize product as per ideation and the concept of the product rendered by Industrial Designers. The control over Plastic Mold Tooling processes and Injection Molding processes plays major role in realizing product. Trylene’s wide experience in Product Design and ability to control over Mold Tooling for Manufacturability helps OEMs to realize the product faster as per expectations. Our extensive experience in working with verified & proven global Tooling Makers and Injection Molders brings required results in time at competitive cost .

We Can Work Hand-In-Hand For

  • Early Engagement in Product Design & Development
  • Product Design Verification for Manufacturability
  • Tooling Vendor Identification and Qualification
  • Cost Comparison and Analysis
  • Mold Design Verification for Manufacturability
  • Mold and Part Verification
  • Production Support & Part Supply

Molds & Secondary Processes

  • Engineering Injection Molds
  • Automotive Injection Molds
  • White Goods Injection Molds
  • In-Mold Labelling (IML) & In-Mold Decoration (IMD) Molds
  • Painting
  • Screen Printing & Pad Printing
  • Chrome Plating
  • UV Printing
  • Hot Stamping

Sheet Metal Fabrication

Trylene has rich experience in designing product enclosures for manufacturability and supply of parts, components and enclosures made from various metals. We have partners’ facilities to build enclosures for prototype requirement as well as volume production.

We Execute And Support

  • Custom and Proprietary Metal Enclosures
  • Design & Engineering for Manufacturability
  • Quick Prototype Building by using difference advanced technologies like Laser and Waterjet cutting
  • Quick Tooling
  • Small batch production support
  • Surface treatment: Plating, Powder Coating & Painting

Wire & Cable Harness

Trylene designs and develops cost effective wire harnesses, cable assemblies, electro-mechanical assemblies and interconnect solutions. Our in-house facility and skilled work force provides wide range of interconnect solutions for Automotive, Industrial, Power, Medical, Defence, Aerospace, Lighting, Telecom and Security industries which includes

  • Wire Harnesses
  • Molded Cable Assemblies
  • Complex Cable Assemblies
  • Custom or Application Specific Assemblies
  • Interconnection
  • Electro-mechanical Assemblies
  • Power Cable Assemblies
  • RF Cable Assemblies
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